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Wafer Processing Components

Plastic Solutions for Semiconductor Industry

Wafer Processing Components

In wafer processing, high temperatures and exposure to aggressive chemicals dictate the use of the most advanced thermoplastics available today. Purity is also a critical concern.

Products like Celazole?polybenzimidazole and Vespel?SP-l polyimide have very low levels of ionic impurities, making them safe for use in applications that directly contact wafer surfaces. Vespel?SP-l offers dimensional stability and retains its strength at high process temperatures. Even higher temperatures can be reached when Celazole?is being used. Celazole?is the highest temperature thermoplastic available today. It can operate in mechanical applications up to 430 with excursions possible to 540

In dry processing, the high temperatures and exposure to aggressive gas plasma, often requires the use of Celazole?or Vespel? SP-1. A series of high purity products that provide performance over a broad range of temperatures. See Tables I and II for more information regarding the purity of products.

Table 1 - Ionic Impurities

Ionic Impurities(ppm) of Totally Dissolved Samples

  Na K Fe
Celazole? PBI 10.0 1.7 13.0
Vespel? SP-1 0.5 0.2 0.4
Torlon? 4203 PAI 14.5 3.98 N/A
Ketron? PEEK 1000 480 0.2 0.4
Polycarbonate 0.2 <0.10 0.3

Table 2 - Outgassing

Outgassing


 
Total Mass Loss % Collected Volatile Condensed Material, % Water Vapor Recovered %
Celazole? PBI 2.5 0.00 0.4
Vespel? SP-1 1.37  0.00 0.75
Torlon? 203 PAI 1.85 0.00 0.49
Ketron? PEEK 1000 0.31 0.00 0.16
Polycarbonate  0.03 0.00 0.04

Table 3 - Resistance to Chemicals

Resistance to Chemicals

Aromatic Hydro-carbons Acids Bases Hot De-Ionized Water
Celazole? PBI A B-C BC A
Vespel ?SP-1 BC BC  A
Torlon? 4203 PAI   A BC BC A
Ketron? PEEK 1000    A A A A
Techtron? 1000 PPS  A A A A
Semitron? ESD 225 BC A A-B
Semitron? ESD 410    C A B A
Semitron? ESD 500 A A A A

Many wafer handling applications require the use of static dissipative products to protect the wafers from static discharge. Examples of such applications are the combs on wafer boat transfer equipment. Electrical shock due to static discharge can confuse the transfer equipment and damage the wafers. Combs manufactured from Semitron TM ESD 225 dissipate static charges in a controlled manner.

 


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